HJ換向器檢測裝置

換向器是有刷直流電機的關鍵部件之一，其質(zhì)量優(yōu)劣將直接影響人身和電機的運行。

隨著我國經(jīng)濟不斷發(fā)展，對外貿(mào)易擴大，電機產(chǎn)品出口的需要，上海南洋電機制造企業(yè)，為了合歐洲有關（地區(qū)）的檢測規(guī)定，09年委托我公司研發(fā)我國臺直流電機換向器檢測裝置，此裝置的研制成功改變了我國換向器人工逐片檢測、記錄的低工效落后狀況，填補了我國換向器檢測裝置的空白。

1、 換向器檢測裝置主要由以下10個主要部件組成：

（1）  換向器自動檢測裝置工作臺；

（2）  變頻齒輪減速電動機及傳動裝置；

（3）  脈沖編碼器；

（4）  換向器（受檢品）及檢測工裝（軸芯，套筒，填塊）；

（5）  測量兩電左右間距調(diào)節(jié)支架及調(diào)節(jié)旋柄；

（6）  測量電上下間距調(diào)節(jié)支架及調(diào)節(jié)旋柄；

（7）  電安裝臂；

（8）  電；

（9）  接觸式位移傳感器及磁性支座；

（10） 換向器檢測裝置控制柜，包括聲光報警器，顯示屏，工控機，耐電壓試驗儀，控制按鈕及指示燈，變頻電源等。

2、 現(xiàn)裝置檢測換向器外形尺寸范圍如下：

（1）  換向器外徑：ø150mm~ø600mm

（2）  換向器軸孔內(nèi)徑：ø60mm~ø140mm

（3）  換向器片數(shù)：50片~300片

（4）  換向器片的寬度：3mm~10mm

（5）  換向器片長度：70mm~400mm

（6）  換向器質(zhì)量≈300kg

3、主要技術參數(shù)

 （1）換向器片間耐電壓試驗

a、檢測電壓220~500VAC可調(diào)；

b、逐片對相鄰2片相互間及其對地的緣試驗；

c、檢測時換向器可按設定的速度能自行旋轉(zhuǎn)進行檢測；

d、每片檢測時間：按工藝要求設定；

e、每片檢測點接觸1點，當換向器片的長度較長時可另協(xié)議；

f、當檢測時，如出現(xiàn)電氣短路缺陷時，裝置即發(fā)出聲、光報警，自動記錄該片片號、復位、并開啟高壓，繼續(xù)檢測。

（2）換向器片與片之間位移數(shù)值和外表面的徑向圓跳動的檢測

a、檢測換向器速試驗前后冷態(tài)時，片與片之間的位移數(shù)值和外表面徑向圓跳動數(shù)值，檢測數(shù)值為變化的值；

b、接觸式位移傳感器測量值的分辨率2微米；

c、檢測時換向器可按工藝要求設定的速度自行旋轉(zhuǎn)進行檢測；。

4、數(shù)據(jù)處理：

  本檢測裝置分換向器圓度檢測和耐電壓試驗，并能對軸芯誤差進行自動補償。測量過程中，實時顯示圓度誤差曲線和每一片數(shù)據(jù)；顯示耐電壓試驗短路電片位置。

檢測完成后，即生成徑向圓跳動數(shù)據(jù)表和曲線圖。

耐電壓試驗完畢，生成短路電片位置圖及數(shù)據(jù)。

Commutator is the key part of the brush DC motor.Shanghai BoYa Testing Machinery Co. develop a DC motor commutator testing equipment which is the first one in our country. It changes the low efficiency status which detecting one by one pieces and recorder manually.

1．ThisDC motor commutator testingequipment consists of ten key parts

(1) The table of auto testing equipment;

(2) Variable gear motor and gearing;

(3) Pulse encoder;

(4) TheCommutate(subjects products) and testing parts (shaft, sleeve, fill block);

(5) The adjustable stand and adjustable rotary handle between right and left testing electrodes;

(6) The adjustable stand and adjustable rotary handle between up and down testing electrodes;

(7) The installation arms of the electrodes;

(8) The electrodes;

(9) Contact displacement sensors and magnetic bearing;

(10)Thecontrol cabinet ofcommutator testing equipmentincludes sound and light alarm, display screen, , high voltage tester, control button and lights, frequency power.

2.Dimension of commutator

(1) Out diameter:Φ150mm～Φ600mm (may enlarge the size according the customer)

(2) Inner diameter of the shaft hole:Φ60mm～Φ140mm

(3) Pieces number: 50～300

(4) The width of the piece: 3mm～10mm

(5) The length of the piece: 70mm～400mm

(6) The maximum weight: 300kg

3. Main technical parameter

(1)high voltage testing 

a. Testing voltage: 220-500VAC adjustable

b. Every piece with other two sides pieces to ground isolation testing

c. Commutator rotating speed adjustable

d. every piece testing time: according to request of technologies

e. The sound and light alarm when electrical shortcut take place, the pieces number will be recorded automatically then reset and restart high voltage, continues to test. 

(2)The testing of displacement between pieces andradial circular bound ofouter surface

a. Before and after speeding, test the value of displacement between pieces andthe radial circular bound ofouter surface.

b. The resolution of sensor measurement is 2 micron 

4.Data processing

The function of this equipment includes commutator roundness testing and high voltage testing, and has the ability to compensation the error of shaft. During the testing it will display the roundness error curve and the data of every piece; display the piece position of short circuit. After testing log the data table and curve of radial error, and log the data and curve of short circuit pieces.